internal // engineering log

LavStand Engineering

From v0 sketch to v1.1 lock. The geometry trail.

v0

Static splay tripod with clip-bar top

REFERENCE ONLY
v0 isometric view
iso
v0 top-down view
top
v0 side view
side

parametric knobs

knobvalueunitnote
height90.0mmdesk to top of perch bar
leg_angle27.0degsplay from vertical
leg_thickness5.0mmdiameter of each leg
top_bar_diameter6.0mmperch bar dia
top_bar_length25.0mmclip target length
foot_pad_diameter10.0mmflat foot pad
foot_pad_thickness1.5mmfoot disc
base_radius4.0mmcentral post / hub
post_height18.0mmpost above leg junction
fillet_radius0.8mmglobal edge fillet

print specs

  • bbox 67 x 60 x 95 mm
  • volume 9.55 cm3
  • mass est ~14 g at 20% infill PLA
  • print time ~7 min on Bambu A1 Mini
  • geometry single fused solid via cadquery .fuse()
  • support none required

files

  • tripod.py
  • tripod.stl (~950 KB)
  • tripod.step

engineering notes

Static-pose proof of geometry. Three legs splayed at 27 deg, foot pad disc at each tip, central hub sphere joins the legs, post extends to a horizontal clip-bar (6mm dia x 25mm long) sized for an alligator-clip lavalier mount.

Clip-bar interface is the original v0 thesis - sized for a wired lav with a metal clip. Killed in v1 once the wireless lav transmitter form factor entered scope. Kept for engineering provenance.

Why this is reference only: bbox is too wide. 67mm radius footprint dominates desk space. Form factor pivot to post-on-disc (v1.1) shrinks footprint while keeping mass usable.

v1

Foldable tripod with wireless-mic-socket top

REFERENCE ONLY

mode: static (legs fused)

v1 static iso
iso
v1 static top
top
v1 static side
side

mode: folding (print-in-place hinges)

v1 folding iso
iso
v1 folding top
top
v1 folding side
side

parametric knobs

knobvalueunitnote
total_height95.0mmdesk to top of socket lip
hub_radius9.0mmcentral hub cylinder
hub_height14.0mmhub vertical extent
leg_length78.0mmhinge axis to foot tip
leg_thickness4.5mmradial cross-section
leg_width8.0mmalong hinge axis
leg_splay_angle27.0degstatic splay from vertical
socket_width27.0mmcradle interior X
socket_depth18.0mmcradle interior Y
socket_height16.0mmcradle wall reach
socket_wall2.2mmcradle wall thickness
socket_grip_undersize1.0mminterference fit total
socket_grip_rib_h1.2mmrib protrusion into socket
hinge_pin_radius1.6mmprint-in-place pin
hinge_clearance0.35mmradial pin-to-knuckle gap
hinge_knuckle_radius4.0mmleg knuckle outer
hinge_knuckle_width7.0mmknuckle axial length
hinge_fork_gap7.4mmhub fork slot
foot_pad_radius5.5mmrounded foot
fillet_radius1.2mmcosmetic edge fillet

print specs - static

  • bbox 87.9 x 88.8 x 96.5 mm
  • volume 16.06 cm3
  • mass est ~9 g at 20% infill PLA
  • print time ~9 min

print specs - folding

  • bbox 87.9 x 89.1 x 95.8 mm
  • volume 17.18 cm3
  • mass est ~9.6 g at 20% infill PLA
  • print time ~10 min
  • hinge print-in-place pin, 1.6mm radius, 0.35mm radial clearance

files

  • tripod_v1.py (--mode static / --mode folding)
  • tripod_v1_static.stl (~1.58 MB)
  • tripod_v1_folding.stl (~1.56 MB)
  • tripod_v1_static.step
  • tripod_v1_folding.step

engineering notes

Top interface pivoted from clip-bar (v0) to grooved socket gripping a wireless lav transmitter body. Reference units: DJI Mic Mini, RODE Wireless Micro, Hollyland Lark M2. Open-top cradle 27 x 18 x 16 mm with 1.0mm interference undersize across width and 3 grip ribs per side.

Print-in-place hinge: 1.6mm pin printed inside a 1.95mm hole (0.35mm radial clearance). Knuckle 4.0mm outer radius, 7.0mm axial. Hub fork gap 7.4mm = knuckle width + 2 x 0.2mm side clearance. Whole thing prints flat then snaps into pose.

Cord notch: 4.0mm slot at the back of the cradle to keep the lav cord from yanking the transmitter out.

Open issues (from PRD): closed-envelope claim (target ~100 x 25 x 15 mm pocketable) NOT yet asserted in CAD. Hinge clearance 0.35mm is a guess; needs FDM print test. Socket interference 1.0mm is a guess; needs print test with a real DJI Mic Mini.

Why this is reference only: form factor pivoted to post-on-disc (v1.1) per Reference 002 (Amazon B07QKXBK3W restaurant table-card holder). Still-too-wide footprint plus tolerance fragility on the print-in-place hinge.

v1.1

Post-on-disc with ring top

LOCKED // SHIPPED
v1.1 machine-shop schematic - 4 view composite with parameter table
v1.1 isometric v1.1 front view v1.1 side view v1.1 top view

locked dimensions (PRD §6.0a.1)

knobvalueunitnote
base_disc_diameter50 - 70mmweighted (steel insert or heavy plastic)
post_diameter4 - 6mmskinny vertical post
post_height_extended140 - 160mmmic at eye level
post_height_collapsed35 - 45mm3-stage telescope
post_pivot_flat100 x 25 x 15mmalternative pivot-flat fold
top_ring_OD25 - 35mmring top, dual purpose
total_mass60 - 100gweighted base does the work

manufacturing path candidates

  • (A) bent steel wire + injection-molded disc + plastic ring - ~$1.50-2.50 FOB at 10k
  • (B) single injection mold post+base+ring - ~$0.90-1.40 FOB
  • (C) telescoping aluminum + die-cast zinc base - ~$4-6 FOB (v1.5 pro)

files

  • tripod_v1_1.py - shipped (5.5 KB script)
  • tripod_v1_1.stl - 611 KB, gitignored
  • tripod_v1_1.step - 55 KB, gitignored
  • engineering/v1_1/schematic.png - composite 4-view drawing
  • engineering/v1_1/PRINT_INSTRUCTIONS.md - Bambu Studio settings + slicer config
  • reference: pinterest/REFERENCES.md Reference 002

shipped dimensions

metricvalue
volume20.02 cm³
bbox60 × 60 × 157.5 mm
mass (20% infill)~7.4 g
print time (0.2mm FDM)~7 min

engineering notes

Form factor analog: restaurant table-card holders (Amazon B07QKXBK3W). Skinny vertical post on a heavy disc base. Top ring doubles as either a squeeze-fit cradle for a wireless lav transmitter body or a card-style cradle for a wired-lav alligator clip.

No more tripod legs. v0 and v1 are reference only. Shipping product is the post-on-a-disc.

Top-ring dual-mode: wireless mic squeeze-fit OR wired lav clamp. The ring geometry is the load-bearing decision for v1.1 CAD - it has to grip a transmitter without cracking AND give an alligator clip something to bite.

Banned for v1.1+ CAD output: tripod splay legs, footprints over 50mm radius, anything that looks like a Manfrotto Pixi.

v1.2

Telescoping foldable + C-clip + backpack-portable

SHIPPED
v1.2 multi-angle machine-shop schematic
v1.2 isometric extended v1.2 isometric folded v1.2 exploded view v1.2 C-clip detail
v1.2 front extended v1.2 side extended v1.2 front folded v1.2 side folded v1.2 top view

v1.2 spec (PRD §6.0a.2)

featurevaluenote
telescope stages3twist-friction lock per junction
extended length~210 mmmic at eye level
collapsed length~75 mmnests stage-in-stage
base hinge90° pivotflat-stowed detent
folded envelope~50 × 60 × 12 mmfits 155 × 60 × 35 mm glasses case
top mechanismspring-flexure C-clip0.5mm interference on 24mm DJI body

engineering notes

Umbrella stand mental model: heavy weighted disc + hinge + telescoping post + ring/clip top. Nothing more.

Why the C-clip beats the passive ring: the partial-torus flexure positively grips a wireless lav body (DJI Mic Mini ~24mm OD). Living-hinge plastic, prints in place, no assembly. The v1.1 ring still works as a card-style cradle for wired alligator clips, kept as the lower-cost SKU.

Backpack-portable verified: the folded bbox fits inside a standard glasses case (155 × 60 × 35 mm) with margin. Schematic includes the glasses-case bounding box overlay on the side-folded view.

Manufacturing path: hybrid - injection-molded disc + clip + telescope sleeves + sourced gooseneck or spring tube for the post stages. Or all-plastic with friction-fit knurled rings.

v2

Harmonica - neck rack + headphone clip (Sam Sulek style)

SHIPPED
v2 harmonica composite schematic - neck + headphone modes
neck-rack mode isometric on bust silhouette neck-rack front view neck-rack top view headphone-clip mode isometric on band silhouette
headphone-clip front forward gooseneck arm detail C-clip mic-end detail

spec sketch

knobvalueunitnote
formneck-rack-minimal wire-frame
mic_armforward-facing-lav transmitter clipped
posturestanding / pacing-indoor hands-free

engineering notes

Neck-rack style minimal wire-frame. Lav transmitter clipped to a forward-facing arm. The "I think while moving" companion. Same audience as the tabletop variant; different mode.

Goofy on purpose. Walking around with a neck-rack and a tiny mic on a forward arm IS goofy - that is the brand signal, not the bug. See PRD §4b.

Engineering progression: backlog. Don't start until tabletop v1.1 is print-validated.

v3

Hat-clip retractable wearable (Sam Sulek style)

SHIPPED
v3 hat-clip composite schematic
hat-clip isometric hat-clip front hat-clip back showing cap clip hat-clip exploded view
cap-brim clip detail cord-end adapter detail

spec sketch (PRD §4 SKU 3)

knobvalueunitnote
body_size~25 x 25 x 12mmspring-loaded badge-reel
cord_extended150 - 200mm~6 in front of mouth
cord_retractedspring-retracts when released
clip_mechanismalligator + rubber pad-grips cap brim, no damage
mass_target< 30gwearable
mic_attachclip or socket-at cord end

engineering notes

Outdoor / mobile / walking voice prompting. The third posture in the LavStand line: tabletop (sitting), harmonica (standing/pacing indoors), hat-clip (outdoors).

Build path: source an existing badge-reel mechanism + 3D-print the cap-clip + lav-mic adapter as accessory. Skip molding the reel mechanism (commoditized).

Brand surface: moves LavStand from desk-weird to public-weird. "I look weird, I'm faster" works in the wild, not just at home.

Affiliate / accessory model fits: sell the cap-clip + cord adapter; user supplies the lav.

Engineering progression: backlog. Don't start until v1.1 tabletop prints clean.

decision log